Semi Automatic Capsule Filling Machine
Semi Automatic Capsule Filling Machine
Our semi automatic capsule filling machine meets all of the nutraceutical, supplement, and pharmaceutical sectors' accuracy standards. These semi automatic capsule fillers are designed for medium-scale pharmaceutical, herbal, and nutraceutical manufacturers who need to increase production output while keeping prices down. In the filling of hard gelatine capsules, the most up-to-date automated machinery is provided with the greatest standards of weight accuracy and productivity. The Semi-Automatic Capsule Filling Machine can fill capsules of various shapes and sizes with granules, pellets, or powders. Our semi-automatic filler is structurally strong and sturdy, built of premium stainless steel, and we adhere to GMP regulations.
At Adinath International, We offer the widest selection of Semi Automatic Capsule Filling Machine to our partners both domestically and globally. The machines are customised and come in a variety of types and plans to meet the manufacturer's changing needs. We make it simple by offering these equipment at a low cost. They're extremely dependable and exact, as well as far more convenient than typical capsule fillers.
Semi-automated capsule filling machinery highlights include
- Higher yield of up to 45000 capsules an hour
- Fast speed and high-quality performance with option of multipurpose polishing and sorting.
- • Operator-free capsules surface finish and sorting with accuracy
- • Automatic capsule sorter removes all manual operations, assuring full sanitation, uniformity, and time compliance.
- • Ultra Power Saving Mechanism
- • Eliminating the need to store filled capsules for polishing
- • Loader disengagement after one complete revolution of the loading ring
- • A four-speed auger to fill varieties of pellets and powders.
- • Complete performance surveillance through a PLC-controlled display unit.
- • Utilizing drug hoppers to speed up the disassembly and unloading of powder
- • Auto-drug hopper in-feed mechanism to achieve accuracy and eliminate the slightest of variation in weight and increase the output yield
- • The loader declutches automatically to optimise the load of filling rings and ensure maximum production.
- • Achievement of dosage accuracy with an infinite variable filling speed option
- • The automated medication hopper in-feed system reduces labor and eliminates weight variance for the worker.
- • The four auger speed mechanism allows devices to handle a wide variety of powders, from hygroscopic to free-flowing.
- • Ensuring quicker and secure capsule closing and evacuation
- • Automation of loading system with solid-state control circuitry to provide automatic stoppage of loading table after the completion of a cycle of 60 strokes
- • The implementation of a novel feature of filling station technology that eliminates the need for the operator to be always alert. Operator weariness is reduced by using a motorised swing-in and swing-back of the medication hopper after each filling cycle.
- • The pneumatic closure station uses electronic sensor to trigger the pneumatic cylinder, making it simple to use and complete the closing process.
- • The vertical closure system lowers filling capsule refuse rates and powder spills.
- • The modular style hopper allows for speedier and easier disassembly for proper cleaning by using two modes for the auger and a nine-speed auger for the loading procedure. This allows for shorter transition time within batches.
- • By using ring loading station, increase the filled capsule output capacity. This allows for the installation of an SA-9 upgrade for increased productivity.
- The ejection chute's broad dusting screens aids in the simple separation of powder clinging to loaded capsules.
Technical Specification for Semi Automatic Capsule Filling Machine:
| Sr.No. | Machine Model | ASCF-35 | ASCF-45 |
|---|---|---|---|
| 1 | Production Output / hr | Up to 35,000 capsules | Up to 45,000 capsules |
| 2 | M.O.C. of Loading Ring M.O. C. of contact parts |
Magnesium Alloy Stainless Steel 316 |
Magnesium Alloy Stainless Steel 316 |
| 3 | Number of Loader Ring | Single | Double |
| 4 | Number of Holes | Size 00: 480 Size 0: 600 Size 1, 2, 3, 4 & 5: 720 |
Size 00: 480 Size 0: 600 Size 1, 2, 3, 4 & 5: 720 |
| 5 | Power Supply | 3 Phase, 415 Volts, 50 Hertz |
3 Phase, 415 Volts, 50 Hertz |
| 6 | Compressed Air | 8 CFM | 8 CFM |
| 7 | Machine Dimensions Length (in mm) Width (in mm) Height (in mm) |
1950 1200 1800 |
2650 1250 1800 |
| 8 | Net Weight Approx (in Kgs.) | 1150 | 1250 |
| Sr.No. | Machine Model | ASCF-25 |
|---|---|---|
| 1 | Production Output / hr | Up to 25,000 capsules |
| 2 | Power Supply | 3 Phase, 415 Volts, 50 Hertz |
| 3 | Compressor Air Required | 8 CFM |
| 4 | Machine Dimensions Length (in mm) Width (in mm) Height (in mm) |
1800 1100 1700 |
| 5 | Net Weight Approx (in Kgs.) | 800 |
| Sr.No. | Machine Model | ASCF-12 |
|---|---|---|
| 1 | Production Output / hr | Up to 12,000 capsules |
| 2 | Power Supply | 3 Phase, 415 Volts, 50 Hertz |
| 3 | Compressor Air Required | 8 CFM |
| 4 | Machine Dimensions Length (in mm) Width (in mm) Height (in mm) |
1200 950 1550 |
| 5 | Net Weight Approx (in Kgs.) | 400 |
Semi-Automatic Capsule Filling Machinery Advantages
A new semi-automated capsule filling machinery is being heralded as the next step in the advancement of capsule manufacture in the pharmaceutical industry. It works by pushing powder into the hopper of a reservoir through a single hopper. Using the vibrating action of a piston, the powder will be pushed physically or mechanically to the inner wheel of the infusion channel, where it will be equally dispersed throughout the cavity. This is what sets the semi-automated capsule filling device apart from previous capsule filling devices that relied on gravity to fill the contents. Some of the benefits of this kind of loading are as follows:
The efficiency of the procedure is determined by the amount of powder placed in the reservoirs and the thickness of the liquid produced from it. If you utilise a semi-automated capsule filling machine, you won't have to worry about these concerns because the manufacturer will take care of them. In other words, the producer can boost the machine's productivity by allowing it to perform a variety of tasks without the need for human intervention. However, you must ensure that you are purchasing trustworthy equipment because the manufacturer may alter the pump's design in order to increase the machine's functionality.
Furthermore, this semi-automatic capsule filling machine functions similarly to a roller type loader. The set includes a front loading ring, a loading cup, a back loading ring, a blade, a pusher, and a spring. The operator merely needs to close the loading ring with the required tool to complete its functions. This means that the loader, by acting as a semi-automated bullets pressing, can fill capsules of varying sizes.
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