Automatic Capsule Filler

Automatic Capsule Filler

Automatic Capsule Filler is suitable for filling capsules automatically with powder, pellets & granules. To complete capsule orientation, separation, filling, closing, and ejection, indexing motion and multi-position tamping method uses. achine can fill capsules in sizes #00, #0, #1, #2, #3, and #4 with help of various size changing parts. Variable Frequency Drive uses to control the production speed (). The machine is built in accordance with cGMP guidelines. Stainless Steel 316 grade uses for all product contact parts with Stainless Steel 304 for machine covering. The machine's advantages include innovative design, research structure, exact dosing, safety and reliability, and a high filling rate, among others. Machine's usage includes Pharmaceutical Production Plants, Nutraceutical preparations, Unani & Ayurvedic medications, R&D laboratories, Research Institutions, Herbal etc.

Our range includes complete line equipment’s along with Automatic capsule filler machine which includes Capsule Polisher, Capsule Sorter Elevator, Capsule Conveying System, Metal Detector,Capsule Polishing Machine, Dust Extractor, Empty Capsule Ejector and Damage Capsule Sorter to make complete Automatic Capsule Filling Line.

Synonyms:

Fully Automatic Capsule Filling Machine, Automatic Encapsulation Machine, High Speed Capsule Filling Machine.

Application:

Fill Capsules with powder, pellets and granules

Usage:

Pharmaceutical, Nutritional, Ayurvedic, Biotech, Health Supplement, Food Product & Cosmetics

Suitability:

Hard Gelatine, HPMC & Vegetarian Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes

Adinath Versions:

ACF - 25, ACF - 40, ACF- 70, ACF - 90 & ACF - 150

Automatic Capsule Filler Machine Special Features:

• cGMP design with emphasize on powder dust handling: Enclosed with vacuum suction avoid dust getting into mechanical parts of machine.
• Specially deisgned & plated tamping pins provide precison filling volume.
• Vacuum cleaning station for segment clean up during each cycle.
• Vacuum based capsule separation.
• Touch Screen HMI with PLC, featuring user friendly controls: speed adjjustments, production counter, interlocks, alarms.
• Precisely made dosing disk and capsule segments minimizes adjustments following parts changeover.
• Stainless Steel 304 frame guard with transparent safety interlocks.
• Accurate capsule separation with time based segment movement.
• Auto rejection system for improperly inserted or non separated capsules.
• Quick Fill weight adjustments and high precision dosing tools ensures optimum machine efficiency
• CE marking and Inspection for European Customers upon specific request.
• UL marking and Inspection for USA Customers upon specific request.
• 21 CFR Part 11 automation package as per individual customer's requirements.

Working Principle of Automatic Capsule Filler:

• Empty capsules to be dump in bulk in capsule hopper of the machine. After starting up the machine, the empty capsules in hopper will be fed into the slot of magazine vertically. With each stroke of machine, the fingers of magazine will release one row of capsules into rectifier raceway. The horizontal fingers rectify the direction of capsules and vertical fingers push the capsules into hole of segment with all caps on the up position. The capsules in the holes are sent to each working station along with the intermittent rotation of the turn table.
• At the 1st& 2nd station, the vacuum system separates the capsules in position.
• At 3rd station, the lower segment with capsule body extends out ready for the filling.
• 4thstation uses to fill pellets
• At the 5th station, the tamping pins push the pressed powder slug into capsule body.
• 6th station to re-joint cap & body segments.
• At 7th station non-separated capsule gets eject.
• At 8th station vertical pins pushing body of capsule into the cap for re-join and close the filled capsules.
• The 9th station is to eject the finished capsules.
• At the 10th station the holes of segments are cleaned by vacuum cleaner and compressed air. Then the segments are ready for next cycle of operation.

Technical Specification of High Speed Encapsulation Machine: